MiRelay

Application Note: Reed Relays in Power Semiconductor Pulse-Current Test Systems

ATE / SiC / GaN / MOSFET / discrete device validation

Application Note: Reed Relays in Power Semiconductor Pulse-Current Test Systems

Reed and mercury-wetted reed relays can isolate high-voltage test resources while carrying controlled current pulses for power-device validation.

Application note based on MiRelay internal application manuscripts and product reference files. Always confirm final limits against the exact datasheet and your validation plan.

Application challenge

  • Power semiconductor tests often combine high voltage, low-leakage measurement and short high-current pulses.
  • The switch must not distort the leading or trailing edge of the pulse, and it must survive high repetition counts.
  • A single relay may not carry the full system pulse current, so the load-sharing network becomes part of the switching design.

Design approach

  • For very high pulse current, use multiple relay paths in parallel with ballast or series resistors so current is shared predictably.
  • Energize the relay and allow contacts to settle before applying the current pulse; the local reference notes a minimum wait time around the millisecond range for high-current pulses.
  • Separate low-leakage measurement paths from pulse-current paths when one relay type cannot optimize both requirements.
  • Use Kelvin routing, short high-current loops and pulse-rated resistors to reduce inductive overshoot.
Engineering caution: catalog ratings are component-level references. For high-voltage, medical, EV, PV or ATE systems, verify creepage, clearance, leakage, thermal rise, EMC and lifetime in the finished equipment.

Related MiRelay series

HVFR high-insulation relays fit high-voltage isolation and low-leakage channels; HGFR mercury-wetted relays are useful for low-resistance pulse paths where mercury-wetted technology is allowed by the application and regulations.

Series mentioned: HVFR high-insulation reed relays, HGFR mercury-wetted reed relays, HVR high-voltage reed relays

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