MiRelay

Application Note: Reed Relays for PV Inverter Ground-Insulation Test Circuits

Transformerless PV inverter safety diagnostics

Application Note: Reed Relays for PV Inverter Ground-Insulation Test Circuits

High-insulation reed relays help connect the PV array to ground-insulation test networks before inverter startup while maintaining isolation during operation.

Application note based on MiRelay internal application manuscripts and product reference files. Always confirm final limits against the exact datasheet and your validation plan.

Application challenge

  • Transformerless PV inverters improve efficiency but require careful ground-insulation diagnostics.
  • The test network should not become a permanent leakage path from the PV string to earth.
  • High humidity, pollution and outdoor thermal cycling can reduce effective insulation.

Design approach

  • Place the relay in the measurement path so the insulation test can be performed before the inverter energizes the main power stage.
  • Design PCB spacing and conformal coating around the relay according to PV string voltage and environmental class.
  • Validate insulation readings across temperature, humidity and aging because leakage can come from the board as well as the relay.
  • Keep the measurement algorithm tolerant of contact timing and residual capacitance.
Engineering caution: catalog ratings are component-level references. For high-voltage, medical, EV, PV or ATE systems, verify creepage, clearance, leakage, thermal rise, EMC and lifetime in the finished equipment.

Related MiRelay series

High-voltage high-insulation reed relays are used where the PV diagnostic path must remain isolated from ground outside the test window.

Series mentioned: High-voltage high-insulation reed relays

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