MiRelay

Application Note: High-Voltage Relays in Hipot and Safety Testers

Dielectric withstand / hipot / high-voltage source routing

Application Note: High-Voltage Relays in Hipot and Safety Testers

High-voltage reed relays can route test voltage, isolate multiple DUT points and implement discharge or grounding paths in safety analyzers.

Application note based on MiRelay internal application manuscripts and product reference files. Always confirm final limits against the exact datasheet and your validation plan.

Application challenge

  • Hipot and dielectric-withstand testers must apply high voltage, detect breakdown or arcing, and then safely remove stored charge.
  • The switching component must withstand open-circuit voltage and maintain isolation when the channel is not selected.
  • A safe design often needs both a high-voltage open path and a controlled discharge or grounding path.

Design approach

  • Use separate normally-open high-voltage switching and discharge/grounding functions where the safety architecture requires it.
  • Coordinate relay timing with the instrument discharge algorithm so the DUT is not left charged.
  • Confirm creepage, clearance and enclosure spacing for the maximum test voltage, including transient conditions.
  • Add snubbers, current limiting and interlocks based on the tester topology.
Engineering caution: catalog ratings are component-level references. For high-voltage, medical, EV, PV or ATE systems, verify creepage, clearance, leakage, thermal rise, EMC and lifetime in the finished equipment.

Related MiRelay series

HVR high-voltage reed relays cover 4 kV to 20 kV class isolation tasks depending on the selected model and final validation.

Series mentioned: HVR 4 kV / 6 kV / 10 kV / 15 kV / 20 kV reed relays

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